Automotive Interior Panels Application | Chengmao Tools Industrial Co., Ltd.

Automotive Interior Panels

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Precision Assembly Machines and Tools Manufacturer - Chengmao

Chengmao Tools Industrial Co., Ltd., since 1977, is one of the prime assembly machines and tools manufacturers based in Taiwan.

ISO-9001:2015, CE certified, award-winning and patented design assembly machines and tools including automatic screw feeder machines, automatic wheel lacing machines, spring balancers, air hose balancers, air nippers & crimpers, torque reaction arms, etc.

Chengmao has been supplying assembly machines and tools to worldwide customers, both with the advanced technology and 46 years of experience, Chengmao ensures each customer's needs are met.

Automotive Interior Panels Application

Automotive Interior Panels
Automotive Interior Panels

【Case question】

The power switch and socket panel require small size and large number of lock screws.

【solution】

1. It provides faster operating speed up to 20~30 screws per minute, reducing processing time.
2. Automatic feeding to completely save the screw picking and moving action.
3. Multiple locks can be paid simultaneously.

Processing methods Manual workAutomatic Screw Feeder
Time efficiencyGrabbing/moving/aligning takes a long timeIt provides faster operating speed up to 20~30 screws per minute
Product qualityPoor locking, quality cannot be guaranteedEven torque, no gap in lock
Human resourcesNeed a lot of manual participation to completeHigh efficiency, one device replaces multiple manpower
Future developmentIncreasing manpower = increasing costs, which will not be considered by the companyCompletely replace manual operations and quickly recover costs

 

Seals Automatic Screw Feeder Characteristic

Hand held

  • Strong versatility, flexible operation, suitable for variable-point operations.
  • It is equipped with Spring Balancer to provide load free operation experience.
  • Automatic feeding to completely save the screw picking and moving action.
  • The torque-controlled screwdriver is used to improve the fastening quality for the customer.
  • Simple structure and easy maintenance.

Two Outlets

  • One feeder supply screws for two screwdriver sets independently.
  • Speed up to 45 pieses of screws per minute/ per screwdriver set.(Total 90 pcs/min./one machine)
  • Simple structure and easy maintenance.

Robot Type Automatic Screw Driving Machine

  • Thread-slipping detection and warning functions are included.
  • Short supply detection and warning functions are included.
  • It can be used to support varied height fastening.
  • Different working memory modules can be changed in one minute with Control Panel, which is suitable for small-quantity diversified production.
  • It can use remote teaching MDI to write programs;or use the computer for online operation.
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